Maxphotonics co.,ltd

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Max photonics 100w Pulsed Fiber Laser Handheld Laser Cleaning System

Max photonics 100w Pulsed Fiber Laser Handheld Laser Cleaning System

Maxphotonics Co.,Ltd is a professional manufacturer and supplier of various laser equipment which is of high quality, high speed, high power and high performance. If you are looking for maxphotonics handheld laser cleaning system, we must be your best choice as we now have such product for sale....

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Product Details

Maxphotonics Co.,Ltd is a professional manufacturer and supplier of various laser equipment which is of high quality, high speed, high power and high performance. If you are looking for maxphotonics handheld laser cleaning system, we must be your best choice as we now have such product for sale. Welcome to get low cost small, portable, mini or desktop equipment service at competitive price with us.


Maxphotonics 100W pulsed fiber laser cleaning - optical characteristics

The laser with optical fiber output, fully closed and stable light path,over100,000 hours continuous service life, lifelong maintenance-free, forced air cooling, machine integrated power 480W, environmental protection and energy saving, compact and portable.

laser cleaning head.jpg

          long focal depth cleaning head

maxphotonics fiber laser .jpg

  Max pulsed cleaning laser source


Technical Parameters:

CharacteristicsTest ConditionMin.valueTypical valueMax.value
Unit
Operating Mode                                                           Pulse
Polarization
                                                          Random
Laser Beam Mode                                              Customized for cleaning
Output Power100% output power
99.9100
110W
Power Tunable Range

50%
100%
Central Wavelength100% output power106010641068nm
Pulse Width100% output power80100160ns
Long Time Power Stability
100% output power
±2
±5%
Total Consumption                                                480W (AC110V or 220V)
Weight
                                                           22.7KG
Cooling
                                                           Forced air 


The problems of Traditional cleaning industry:

traditional laser cleaning.jpg

Mechanical Friction Cleaning 

         high cleanliness, 

    damage base material


Chemical Etching Cleaning

      unstressed cleaning, 

        heavier pollution

Fluid solid jet cleaning

high flexibility, high cost

complex effluent treatment

High frequency ultrasonic cleaning

good cleaning effect,limited size,dry workpeic


Features of laser cleaning:

Laser cleaning——New technology,green and environmental:

Advantage:

Long-focus cleaning laser source has high surface roughness and high tolerance range of processing height on the workpiece, not only can be used in a stable industrial enviroment, more suitable for complex ourdoor fine cleaning; the use of special mode laser, both to ensure the high tolerance range of non-stable environment, but also efficient removal of rust stains with no hurt to base material.


Laser cleaning principle:

Fully enclosed external optical path system, combined with special mode of laser, the high-energy pulse laser collected in the surface of object,with the principles of plasma blasting,high energy pulse excitation and complex photochemical reactions, and by controlling the effective displacement of the laser beam to achieve cleaning. The whole process is controlled by the computer according to the program.


Application:

        Mould Cleaning

mould cleaning.jpg

Peeling or Coat Removing

peeling or coat removing.jpg

Pretreatment before coating

pretreatment before coating.jpg

   Airospace parts cleaning

Airospace parts cleaning.jpg




Soldering Welding Pretreatment

Soldering and welding pretreatment.jpg

Clean oxide,smeary,oil stain,residue

clean oxide, smeary, oil stain, residue.jpg

Restoration and preservation

Restoration and preservation.jpg


Typical Application - Rust Removal:

High energy pulsed laser focusing on the surface of object to simulate plasma, continuous irradiation of high-energy plasma instantaneous formation and expansion, resulting in a series of tiny explosions, formating plasma blasting, finally achieve the relativel smooth corrosive layer of boject surface to physical blasting burst, and move through the high speed laser spot to form a plume that will clean the debris to complete the cleaning. Mainly used in metal rust.Rust removal.jpg

Base material

Corroded degree

            (mm)

     Cleaning effeciency

                (mm²/s)

 Valid focal depth

          (mm)

Cleaning effect Base matel damage

Rusty carbon steel

         cast iron

medium corrosion

        0.05mm

                   4000
            >45          good
                 no


Typical Application——Degrease:

High energy pulsed laser socusing on the surface of object,dirty rust and other irregular structure and dark surface absorpt the laser energy and plasma energy formated by metal surface, is instantaneous vaporization from the base metal. Mainly used in the mold cleaning and cultural relics repair and other industries.degrease.jpg


Base material

Corroded degree

            (mm)

     Cleaning effeciency

                (mm²/s)

 Valid focal depth

          (mm)

Cleaning effect Base matel damage

Greasy carbon steel

       

medium oil pollusion

   mild rusty

                   35000
            >60          good
                 no


Typical Application——Paint Removal:

For the paint and the surface of the chemical coating and special process, based on the surface and the base material has different absorption and damage threshold on laser, laser destruct the surface coating after focusing, after air contact, there are a series of complex photochemical reactions, oxidation, The final reaction product is in the form of gas discharge, the special mode of the laser below the masterbatch damage threshold, can peel off the coating, do not hurt the base material. Mainly used for paint removal and coating stripping.

Paint Removal.jpg
Base material

Corroded thickness

            (mm)

     Cleaning effeciency

                (mm²/s)

 Valid focal depth

          (mm)

Cleaning effect Base matel damage

white metal painting

                >0.1

                    1500
             >30             good
                  no


Laser cleaning-working parameters:


Base metal
SurfaceValid focal depthEffeciency(mm²/s)Effect
cast ironsevere corrosion(0.08mm) >40  3000 clean surface, no damage
carbon steel
mild corrosion(0.05mm)>45 4000clean surface, no damage
stainless steeloily, slight corrosion>60 30000 bright surface, no damage
mould steel gearmild oily with scrap iron
>45 5000 bright surface, no damage
aluminum steeloxide/ surface spotting>40 3000 white surface, no damage
stoving varnish sswhite stoving varnish
>30 1000 bright surface, no damage



Core Laser Comparision:

Based on the metal surface cleaning customized laser, according to the laser absorption rate of different wavelength of materias, the prior art selection of 1064 nm solid-state lasers or fiber lasers, metal absorption rate of up to 30%, with special mode spot, both can effectively clean rusty, and also protect Base metal with no damage.

Considering the stability of laser, the use of cost and integration methods and other factors, the latest technology using wavelength of 1064nm fiber laser is better than solid lasers, Maxphotoncis 100W pulse laser cleaning source, is the best configuration for hand-held laser cleaning.

      laser absorption rate.jpg
Laser Cleaning Source:
 Advantage
Disadvantage
Solid Laser

1.High power, high pulse energy, high cleaning efficiency

2.Wide range non-metallic material application

3.Excellent cleaning effect, excellent cleaning ability

1. Large consumption, need high power chiller

2. Limited integration, complicated maintenance

3. Expensive and high cost. 

Fiber Laser

1.Free maintenance, high cost effective, low cost.

2.Forced air cooling, high stability of continuous using

3.Good laser beam mode, wide range metal application

4.Without light path problem, Flexibility integration, small and convenient

5.High photoelectric conversion rate, low consumption, energy saving and enviroment protection

1.Low effective for thick coated metal

2.Power limited




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